Drill + Cutting Machine Using 775 DC Motor and PVC Pipe

-

  • Drill + Cutting Machine Using 775 DC Motor and PVC Pipe


This project involves designing a DIY drill and cutting machine using a 775 DC motor, 2-inch PVC pipe with end caps, and essential electrical components. This compact and versatile tool can be used for both drilling and cutting operations, making it a great addition to any DIY workspace.




How the System Works

The system utilizes a 775 DC motor mounted inside a 2-inch PVC pipe, with a drill chuck attached to the motor shaft. A small switch and push button control the motor’s operation. Power is supplied using a 24V power source, and interchangeable tool heads allow switching between drilling and cutting functions.

Components List

  • 775 DC Motor (High torque, 12V-24V)

  • 2-inch PVC Pipe (Body structure)

  • PVC End Caps (Securing motor inside pipe)

  • Chuck (To hold drill bits and saw blade)

  • Drill Bits (For drilling operations)

  • Cutting Saw Blade (For cutting applications)

  • Small Switch (ON/OFF control)

  • Push Button (Momentary operation)

  • Wires (Electrical connections)

  • 24V Power Supply (To power the motor)

  • Male Connector and Female Socket DC (For secure power connections)

Material Required

Assembly & Construction

  1. Mount the 775 DC Motor:

    • Drill a hole in one PVC end cap for the motor shaft.

    • Insert the motor inside the PVC pipe and secure it with screws or epoxy.

    • Ensure the shaft extends out of the pipe for tool attachment.

  2. Attach the Chuck & Cutting Saw:

    • Connect the drill chuck to the motor shaft securely.

    • Use drill bits for drilling operations.

    • Swap drill bits with a small saw blade for cutting functionality.

  3. Electrical Wiring Setup:

    • Connect the small switch for ON/OFF control.

    • Add a push button for momentary operation.

    • Properly route and insulate wires inside the PVC pipe.

  4. Power Connection (24V Supply):

    • Connect the motor to a 24V power source.

    • Use a DC jack or direct terminals for easy connectivity.

Circuit Diagram

Below is the wiring diagram for the Drill + Cutting Machine using the 775 DC motor:

This circuit consists of:

  • A 775 DC motor connected to a 24V power supply

  • A small switch for ON/OFF control

  • A push button for momentary operation

  • Male connector and female socket DC for secure power connections

  • Proper wiring connections to ensure safety and functionality

Why Choose This Design?

  • Compact & Lightweight: Uses PVC pipe for easy handling.

  • Multi-Functional: Supports both drilling and cutting.

  • Easy Assembly: Simple wiring and mechanical setup.

  • Budget-Friendly: Uses readily available materials.

Key Benefits

This DIY drill and cutting machine is an excellent project for electronics enthusiasts and DIY makers. It provides hands-on experience with DC motors, electrical wiring, and tool-making, making it a great learning opportunity while building a practical tool.

Comments

Post a Comment

Popular posts from this blog

Arduino Code Car Parking System

-
 // Created by Simple Circuits  #include <Wire.h>  #include <LiquidCrystal_I2C.h> LiquidCrystal_I2C lcd(0x27,16,2);    #include <Servo.h>  Servo myservo; int IR1 = 2; int IR2 = 3; int Slot = 4;           //Total number of parking Slots int flag1 = 0; int flag2 = 0; void setup() {   Serial.begin(9600);      lcd.init(); //initialize the lcd     lcd.backlight(); //open the backlight     pinMode(IR1, INPUT); pinMode(IR2, INPUT);    myservo.attach(4); myservo.write(100); lcd.setCursor (0,0); lcd.print("     ARDUINO    "); lcd.setCursor (0,1); lcd.print(" PARKING SYSTEM "); delay (2000); lcd.clear();   } void loop(){  if(digitalRead (IR1) == LOW && flag1==0){ if(Slot>0){flag1=1; if(flag2==0){myservo.write(0); Slot = Slot-1;} }else{ lcd.setCursor (0,0); lcd.print("    SORRY :(    ");   lc...
Read more

Arduino Code

-
 //define Pins #include <Servo.h> Servo servo; int trigPin = 11; int echoPin = 12; // defines variables long duration; int distance; void setup()  {   servo.attach(13);   servo.write(180);  delay(2000);    // Sets the trigPin as an Output pinMode(trigPin, OUTPUT); // Sets the echoPin as an Input  pinMode(echoPin, INPUT); } void loop()  { // Clears the trigPin digitalWrite(trigPin, LOW); delayMicroseconds(2); // Sets the trigPin on HIGH state for 10 micro seconds digitalWrite(trigPin, HIGH); delayMicroseconds(10); digitalWrite(trigPin, LOW); // Reads the echoPin, returns the sound wave travel time in microseconds duration = pulseIn(echoPin, HIGH); // Calculating the distance distance= duration*0.034/2; // Prints the distance on the Serial Monitor Serial.print("Distance: "); Serial.println(distance); if ( distance <= 25   ) // Change Distance according to Ultrasonic Sensor Placement  { servo.write(180); delay(3000); ...
Read more